Industries

Manufacturing

Data-Led Manufacturing Transformation

Factories don’t need more dashboards, they need real-time, actionable intelligence

Data-Led Manufacturing Transformation for High-Velocity Operations

Zimetrics unifies OT, IoT, SAP, and cloud into a single data and intelligence backbone. From shopfloor telemetry to predictive AI, we help manufacturers improve OEE, eliminate downtime, stabilize yield, and standardize operational excellence across every plant.

Talk to Our Manufacturing Experts
Explore Manufacturing Success Stories

Zimetrics helps manufacturing enterprises bring structure, governance, and intelligence to transformation initiatives by unifying Digital Maturity Assessments, ESG, Quality intelligence, Program Governance and Executive decision-making into a single framework that enables clarity, accountability, and measurable progress.

Factories Are Digitally Equipped Yet Operationally Blind

Despite MES, SCADA, sensors, historians, and SAP, manufacturers still operate reactively. Data is scattered, insights arrive too late, and decisions rarely align with what’s happening on the line, in the moment.

The Reality Today

  • No real-time visibility across machines, lines, and shifts
  • OT, IoT, and SAP data trapped in disconnected systems
  • Frequent firefighting and unplanned downtime
  • Yield and quality fluctuations across plants
  • Slow root-cause analysis and tribal knowledge reliance
  • Predictive insights that never reach operators on time

To win in modern manufacturing, enterprises need a real-time, unified operational truth.

Our Data-Led Manufacturing Blueprint

A Unified Data & Intelligence Backbone for Every Plant

Zimetrics builds the operational intelligence layer that connects telemetry, process data, and AI-driven predictions into a single decision engine for manufacturing.

Continuous, real-time visibility into every asset, line, and shift – across all plants

  • Live ingestion of machine and line telemetry
  • PLC, sensor, and controller data streaming
  • Visibility into cycle times, micro-stops, energy, scrap
  • Edge processing for fast anomaly detection
  • Cloud sync for enterprise-wide analytics

One operational truth that powers real-time decisions and multi-plant standardization

  • Contextual mapping of OT signals to SAP production processes
  • Material flow, production orders, and quality triggers integrated
  • Harmonized data models across lines and plants
  • Event-driven synchronization for fast decision-making
  • Governed, secure, scalable data layers

A manufacturing system that predicts failures, prevents losses, and continuously improves

  • Predictive maintenance (MTBF, MTTR)
  • Downtime forecasting with root-cause prediction
  • Yield deviation and scrap prediction
  • Anomaly detection for performance and quality
  • Operator guidance with prescriptive actions

Standardized execution, reduced variability, and improved shift productivity

  • Dynamic SOPs with machine-data triggers
  • Operator-specific workflows
  • Skill tracking and real-time guidance
  • Mobile/tablet-ready factory applications
  • Safety and compliance digitalization

Higher first-pass yield, fewer escapes, and real-time visibility into quality performance

  • Inline defect detection and classification
  • High-speed edge inference for visual inspection
  • Assembly verification and pattern matching
  • Automated quality gates
  • Integration with SAP and MES workflows

A future-ready digital core for analytics, intelligence, and enterprise-wide optimization

  • Unified storage for OT, IoT, SAP, and quality data
  • Real-time + batch pipelines
  • Federated governance for global factories
  • Digital twin and simulation foundations
  • Lakehouse architectures for AI at scale

From Fragmented Signals to Predictive, Standardized, High-Performance Operations

Talk to Our Manufacturing Experts

Tangible Impact Includes:

Zimetrics helps manufacturers move from reactive to predictive and from predictive to intelligent.

Significant OEE uplift

Reduced unplanned downtime

Improved yield and first-pass quality

Faster RCA and decision cycles

Stronger operator productivity

Real-time performance transparency

Energy & resource optimisation

Multi-plant performance standardization

Real-World Impact Delivered

Success Story

FDA-Approved Nerve Simulation Therapy: A MedTech Startup’s Success Story

Success Story

Reducing Claims Denials: AI-Driven Claims Processing for Healthcare Payor

Success Story

Taking Control of Diabetes: Real-Time Glucose Monitoring App

Explore other Manufacturing Practice Capabilities

Enterprise Maturity & Governance Intelligence

Supply Chain & Procurement Intelligence

Manufacturing Automation & Intelligent Operations

ESG & Sustainability

Blog

Apache Iceberg Meets Snowflake for Scalable Lakehouse Architecture

Blog

Redefining Productivity: Building an Agentic AI Assistant Using OpenAI and Gmail + Google Calendar Integration

Blog

Automating Snowflake Ingestion with Seamless Data Flow

Build a Real-Time, Predictive Manufacturing Enterprise - Fast

Your operations can become more reliable, more predictable, and more intelligent with outcomes delivered in months, not years.

Talk to Our Manufacturing Experts
Download the Data-Led Manufacturing Overview

Let's Talk

To find out more about us, email
biz@stage.zimetrics.com or complete the form below.